Photofabrication FAQs (Frequently Asked Questions)

• What is photo chemical etching?
  A process used to produce thin, flat metal components, using acids to cut through the metal to produce the shape required. For further information: see Process Tour [back to top]
   
• Where would you use this type of process?
  In both engineering component such as; shims, screening cans, encoder disc etc or decorative components such as; business cards, book marks, plaques etc. For further information: see Applications [back to top]
   
• What metals can be etched?
  Almost all metals. Stainless steel, aluminium, other steels, yellow metals etc. There are only a few that we are unable to etch such as Tungsten and Titanium. For further information: see Metals [back to top]
   
• What is the thinnest metal that can be etched?
  The thinner - the better! With very fine material such as 0.002" or less, we may wish to mount the metal onto a sticky back paper. Parts can be removed from the sticky back paper using a 50/50 solution of acetone and white spirit. See Design Guidelines [back to top]
   
• What is the thickest metal you can work with?
  This depends on the material and the application. Should we need to etch all the way through a piece of metal, then the thickest we would be prepared to etch would be 1mm in stainless steel and 1.5mm in yellow metals. If we are manufacturing a decorative component such as a plaque, where only surface etch is required or screen-printed images, then the material can be thicker. See Design Guidelines [back to top]
   
• Is etching and in-filling better than screen-printing?
  There is no right or wrong answer - it depends on the component. Contact us for further information, telephone 01480 226699. [back to top]
   
• How accurate is the process? (What are the tolerances achievable?)
  We can achieve a minimum working tolerance of +/- 10% of metal thickness or +/- 0.025mm, whichever is greater. For further information: see Design Guidelines [back to top]
   
• How small can apertures, holes, bars etc be?
  All details must be equal to material thickness. For further information: see Design Limitations [back to top]
   
• What types of electronic files can you accept?
  For quotation purposes we can open and read most types of electronic file. For manufacture, we prefer CAD files: dxf, dwg or IGES. However, we also accept image files such as Illustrator, pdf and eps. We cannot view Mac files, although we do accept them at point of order. Please contact us if you wish to use another file format. See Electronic File Handing [back to top]
   
• How fast can you manufacture prototypes?
  We look at each part required, and give a realistic lead-time to meet the customer's requirement. Depending on production schedules, prototypes can be turned around within 48 hours. For further information: see Short lead times and reliability. [back to top]
   
• What is the PCGT charge for?
  PCGT stands for Part Cost Graphic Tooling and refers to the photo-tool that is required to make any part. We only ask you to pay a portion of the cost. We will then not allow anyone to order or ask for a quote that involves using your tooling, without your written permission. See the Process Tour for further technical information. [back to top]
   
• Can you make a mixed sheet of parts?
  Yes! This can be done, but a) only if all parts are to be made from the same thickness and type of material, and b) if all parts are to be ordered in similar quantities at the same time in the future. Contact us for further information, telephone 01480 226699. [back to top]
   
• When do we use tabs to hold parts in sheet form?
  When the parts are very small, and made from thin material, to stop them 'flying away' when in contact with jets of acid. Tabs are also used when a part is being plated after etching, as it is much more cost effective to plate a sheet of parts than individual parts. [back to top]
   
• What metals can be cut using the Laser cutting service?
  Virtually any metal can be laser cut ranging in thickness depending on metal type. More information can be seen on the laser cutting page. [back to top]
   
• Can you include both the Chemical Milling and Laser Cutting process on the same piece of metal?
  Yes, for example Photofabrication can etch detail into the surface of the metal, and then laser cut the profile. [back to top]
   
• Does the gas used when laser cutting make a difference?
  Yes it does, by changing the gases we can produce an edge finish on stainless steel as clean as the natural material. This is especially useful in medical and aerospace requirements. [back to top]
    
• What additional services can you offer?
  Forming, plating/coating, heat-treating, painting, in-filling, screen-printing, soldering, stud welding or drilling holes. For further information: see Post etching services. [back to top]
   
• What if my query isn't covered above?

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