Photofabrication, specialists in Photo Etching and Chemical Milled Thin Metal Parts  

Chemically etched thin metal parts

Products & Services- Prototyping to High Volume

Whether you are looking for volume production in hundreds of thousands, a short production run or a one off prototype, Photofabrication has the answer. 

Prototyping
The chemical milling or machining process is ideally suited to rapid prototyping as electronically generated files can be used to produce photo-tools which are then transferred to the surface of the metal. Changes in design are simply and rapidly made to files in house to allow manufacture of new components. Turnaround on our Super Rapid Service is from 24 hours.
Case Study: Two rapid prototype components required, order received Friday pm, delivered following Monday am; half-etched for simple hand forming

Half etched Super Rapid prototype components
Super Rapid prototype


Short run production

A short run can be the number of components that can be made from one sheet (approx ¼ sq.m.) up to several 100 sheets. The greater the number of sheets that can be processed for one job, the lower the price will be. 
Case Study: 5000 Encoder discs were required for a company making incremental encoders; manufactured from 0.6 mm thick stainless steel, packed in units of 10.


Stainless steel incremental encoder disc
Incremental encoder disc


Volume production

A modern manufacturing facility is available for high volume production. Scheduled delivery Kanban and JIT options are available. Multi stage progression forming with low tooling costs keeps the component prices down.
Case Study: 20,000 formed screening cans required every week, plated beryllium copper, fitted into mobile communication equipment.


Formed screening cans
Formed screening cans

Let Photofabrication manage the service from beginning to end
Whatever your requirements, let Photofabrication manage the service for you. Call today on 01480 475831 or contact us.


Home | The Company | Chemical Milling Process | Chemical Milling Process Tour | Products & Services | Short Lead Times | Customer Focus | Quality Control | Environment | Top FAQs | Contact Us

Photofabrication (Services) Ltd   

14 Cromwell Road, St Neots, Cambs, PE19 2HP, England
Tel: (01480) 475831 - Fax: (01480) 475801 Email: sales@photofab.co.uk

The photo chemical machining or milling etching process. Thin sheet metal components etched chemically (photo etched metal). Photochemical machining (photoetching) is suitable for etched metal components used in EMC/RFI shielding, encoder disc, actuator, switch contact, screening can, shim, solder mask, rotor lamination, lead frame, filters, heat sink, mesh, connector, applications.