Chemical etching for communications sector

CHEMICAL ETCHING FOR THE COMMUNICATIONS SECTOR


Chemical etching can be a crucial process in the manufacture of communications equipment. The changes in communication technology over the last decade have had a major impact on the way companies conduct business and the way we live our lives, making communications more important than ever. It is therefore essential that communications equipment is built with parts that can keep up with this fast-paced industry. That’s where chemical etching and Photofab come in. Chemical etching is the ideal process for the manufacture of intricate electronic communications equipment. We are able to produce communications parts in a range of metals, such as steel, stainless steel, aluminium, nickel alloys and copper alloys.

Photofab has helped design engineers to develop ever more compact products by working to the highest quality standards to produce precision metal components on very short lead times. Communication equipment has changed beyond recognition in a short period in and will continue to change as this essential sector continues to evolve.

For more information on how we can reduce your costs & improve lead time contact our dedicated account managers on 01480 226699 or email enquiries@photofab.co.uk.

Download our brochure to see what Photofab brings to the communications sector:

Communications - Photofab
Communications - Photofab

We work with you on communications

The reason so many companies choose Photofab on new projects is due to the fact that our skilled engineers listen to the customer’s mechanical requirements and understand the service they need, leaning on their experience to deliver products that meet the specification in a highly cost-efficient manner with fast lead times.

Our experienced team of Account Managers and engineers will help by offering advice on the best process to bring your product to life, in the way it was intended. From prototyping to mass production, Photofab is at your side to engineer the best possible product for your application.

Photofab offer the highest level of customer service, including a dedicated Account Manager, high precision components and industry leading lead times.

The benefits of chemical etching for communications equipment

  • Burr-free & stress-free manufacturing method
  • High temperature and corrosion resistance
  • Single piece up to high volume
  • Fully traceable and managed in-house
  • Very high tolerance
  • Variable bar heights
  • High accuracy and consistency
  • Cost effective tooling and manufacture
  • Fast turnaround, from 24 hours
  • ISO 9001, 14001, 18001 and SC21 accredited
  • Dedicated Account Manager
  • Over 50 years of chemical etching experience

Metals Suitable for Chemical Etching

The foundation of the component is the metal.


Photofab take great care in the selection of the right metal for the component application. Wherever possible, Photofab use a special photo-etching grade, which is more uniform in thickness and flatter than normal stock. Our engineers and metallurgists will be pleased to advise on the grade of metal suitable for your application.

An extensive range of metals in various degrees of hardness and thickness are held in stock ready to meet a Rapid Delivery service. Metal thickness of 0.005 to 1.5 mm is suitable for through etching, while any thickness of sheet material can be surface etched.

The following list of metals is suitable for chemical etching and forming, and many are held in stock. If you don’t see what you need, please telephone us on 01480 226699 or contact us using the form below.

metal-stainless-steel

Stainless Steels

Austenitic (301, 302, 304, 316, S526, S527), Martensitic (321, 410, 420), Precipitation Hardened (17/7), Heat Resisting (309, 310)


metal-other-steels

Other Steels

Mild Steel, Carbon Steel, Tool Steel, Spring Steel, Transil, Losil.


nickel-alloys

Nickel Alloys

Nichrome, Mu Metal, Nickel Copper (70/30), Inconel, Nickel Brazing Foil.


metal-nickel-iron-alloys

Nickel/Iron Alloys

Invar, Alloy 42, Kovar, Radio Metal.


metal-copper

Copper

Tough Pitch 101, Oxygen free – High Conductivity.


metal-copper-alloy

Copper Alloys

Brass, Phosphor Bronze, Beryllium Copper, Nickel Silver, Ferry Constantan.


metal-aluminium

Aluminium and Aluminium Alloys


metal-silver

Silver and Alloys

Silver, Silver Alloys, Silver/Copper, Silver/Palladium, Silver Brazing Alloys.


DEDICATED engineering

Proven to be an essential part of the production journey, Photofab have heavily invested in a dedicated secondary engineering unit, the aim of this is to offer an even greater service and flexibility to our customers.

Originally set up to provide an in-house solution to support the etching division, it has proven so popular with our customers that Photofab are now offering toolroom, forming and finishing as stand-alone services. This means our customers now have access to a new level of flexibility – enjoying the convenience of full-service manufacture or pick and choose services to suit them. It truly is a complete service from Photofab.

Photofab continues to offer cutting-edge services and outstanding lead times, and we can do so because of continuous investment in our people and our processes, leading to class-leading output and lead times – including our rapid 24 hour turnaround service.

Communications - Photofab

The benefits of
working with Photofab

We are world leaders in the development of photochemical technology to produce intricately shaped components. We have produced over 70,000 different components over the years and are highly regarded for our chemical etching process. Our engineers at Photofab offer many services that you can find here, and will offer advice to improve the product and reduce the costs.

Photofab 24h quotes

24-hour quotation service

Photofab account managers

Dedicated account managers

Photofab rapid manufacturing

Rapid manufacturing service

Photofab cost-effective

Cost saving stock of uni-tooling

Photofab etch fold

Etched fold lines for tool-free forming

Photofab chain management

Full manufacturing service and supply chain management

Photofab support

Access to manufacturing and technical advice and expertise

Photofab accreditation

Quality accredited to ISO 9001, ISO 14001, ISO 45001 and SC21 Bronze

Photofab customer service

The Photofab difference


One of the key reasons Photofab enjoy its customer retention and longevity is the team of dedicated account managers. This ‘single point of contact’ throughout the whole process, ensures a personal service, and pride in the quality and reliability of the entire Photofab service.

Customers rely on their dedicated contacts’ understanding and in-depth knowledge of their specific requirements and know the highest standards will always be met using the most efficient and cost-effective methods.

This consistent customer service is the foundation of our customer loyalty and is maintained throughout every department and every stage of production. Put us to the test for your next project and call one of our account managers on 01480 226699 or use our customer enquiry form, we would love to hear from you.


start your production journey today

If you are looking to find a complete service include dedicated engineering to design and implement your solution, get in touch with us. You’ll be allocated your own dedicated account manager who is always on hand to advise and take care of everything for you. Call Photofab on 01480 226699 or contact us now to see how Photofab can add an extra dimension to your manufacturing project. Keep up to date by following us on LinkedIn and Twitter.

Chemical etching

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Chemical etching for communications sector

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Chemical etching can be a crucial process in the manufacture of communications equipment.

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The UK is one of the world leaders in design and development. Photofab is proud to support this sector, offering many options for designing and bringing a product into reality.

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Chemical etching offers a cost-effective way to mass produce small, intricate components for use in devices such as ventilators, but also in many other medical devices.

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Optical

Photofab are highly experienced within the optical sector. The most typical components we produce for optical use are encoder discs and actuators.

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Chemical etching for the scientific sector

Scientific

The scientific sector shares many similarities with that of the life sciences sector. They are both reliant on the constant innovation of technology to be able to power their research goals.

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Renewable energy

Renewables & renewable energy

Chemical etching is a clean, environmentally friendly manufacturing process that produces minimal waste and has a low carbon footprint.

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Chemical etching for electronics

Electronics

Currently, 90% of industry uses electronics to advance the functionality of their products – showing the scale of demand for intricate electronics products.

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Chemical etching for aerospace

Aerospace and Defence

Photofab have an established background in meeting the needs of the Aerospace and Defence sectors. The chemical etching process is ideal for producing components that are used in critical applications.

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Communications - Photofab

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