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All ProductsELIMINATE PRODUCTION RISk WITH BURR-FREE PRECISION COMPONENTS
High-quality burr-free metal
Validating complex designs in days, not weeks. Achieve micron-level precision and a high-optimised finish with zero protrusions and zero foreign object debris (FOD) – naturally.
For more information on how we can reduce your costs & improve lead time contact our dedicated account managers on 01480 226699 or email enquiries@photofab.co.uk.
USe cases of Burr-free components
Aerospace and defence for meeting mission-critical tolerances, down to the micron, for applications like sensors and shielding.
Automotive components where, for example, oil would cause protrusions to flake off and contaminate oil in gaskets.
Green energy where rapid prototyping can help in R&D projects.
Medical where high-precision shims and meshes need to have a zero tolerance for contamination.
What are THE BENEFITS OF having burr-free surfaces?
The benefits of chemical etching services go well beyond volume and precision. The finish of the chemical etching process can be highly optimised to leave no protrusions.
In precision manufacturing, edge smoothness isn’t just a preference, it’s imperative for maximal performance. Unlike traditional machining, drilling or laser cutting, our chemical etching process is burr-free by nature.
- Protect Your Application: Protrusions can break off in high-flow environments (like oil systems), causing catastrophic contamination.
- Achieve a Snug Fit: Perfect for shims and small-space applications where microns matter.
- Enhanced Safety: Eliminates sharp protrusions, making components safer for assembly and end-use.
- Saves on Secondary Costs: Due to natural burr-free finish, additional tooling isn’t required.
| Feature | Chemical Etching | Laser/Stamping |
| Edge Finish | 100% Burr-Free | Likely Protrusions |
| Physical Stress | Zero Stress | Mechanical Stress |
| Tooling Cost | Low/Digital | High Hard Tooling |
| Turnaround | From CAD in 24h | Variable |
QUESTIONS about BURR-FREE Surfaces
What is a burr-free surface?
A burr-free surface, or a metal component that has no FOD, on a metal component is a finish which is completely free of protrusions which can be created through traditional machining processes like cutting and drilling. Chemical etching and photo etching mitigate protrusions on metal components, compared to laser cutting and stamping.
What is FOD in metal component manufacturing?
FOD stands for foreign object debris refers to any fine pieces of metal from the manufacturing process that has broken off. FOD can cause incredible system failures in applications used in aerospace and automotive, for example.
How does chemical etching achieve a burr-free finish?
It is a non-mechanical, non-thermal process where metal is removed chemically, leaving a natural high-optimised, smooth edge. Protrusions are caused by stress and chemical etching is a no-stress process.
Can you create burr-free finishes from custom drawings?
Yes, burr-free requirements are usually specified in drawings, and we produce parts to your exact micron-level specifications.
TAKE A LOOK AT OTHER
PRODUCTS FROM PHOTOFAB
Electrical Contacts & Connectors
Chemical Metal Etching is an ideal manufacturing process for electrical and electronic components requiring incredibly tight tolerances.
Filters, Meshes, Screens & Grids
We have a wide experience in the manufacture of metal meshes, filters, screens and grids.
Gaskets & Seals
We can produce metal gaskets and seals, and regularly supply high precision custom gaskets and seals for use in multiple industries.
Metal Shims and Spacers
Our shims are often used to absorb tolerances between two components, reducing incompatibilities. The whole manufacturing process is managed in-house by one of our experienced and technically trained account managers.
Formed and Flat Springs
We have produced springs in both strip and flat designs, with different sizes and materials such as Beryllium Copper, Phosphor Bronze, Carbon Spring Steel and Stainless Steel.
Masks and Stencils
We have been producing masks and stencils for industrial use for many years, backed by over 55 years of metalworking experience.
Burr-free Precision Components
Chemical Metal Etching is an ideal manufacturing process for electrical and electronic components requiring incredibly tight tolerances.
Metal Laminations
Photofab use their industry-leading chemical etching along with a range of post processes to supply metal laminations of the highest quality.
Encoder Discs and Actuators
We understand the need for high accuracy, fine apertures, no burrs and additional coatings.
Speaker Grilles
At our state-of-the-art facility, we employ cutting-edge chemical etching techniques to create custom speaker grilles for many different industries and applications, including automotive, stereos and other sound devices.
EMI / RFI Shielding Products
We can supply EMI / RFI Shielding cans and solutions using various intelligent design techniques.
Formed Components
We can be your all-in-one supplier of metal parts. In addition to manufacturing your parts we are able to offer a variety of forming solutions to suit your individual needs.
To find out how we can help you
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